Fermentation System Automation Project — Kazakhstan

Why Investments in Fermentation Automation Pay Off

The automation system delivers clear operational and financial value for dairy production:

• Reduced product losses — conductivity sensors, anti-mixing valves and automated routing ensure clean phases and prevent unwanted media mixing.
• Increased production capacity — Siemens PLC integration with PCU and packaging lines boosts output without additional personnel.
• Minimized downtime — segment-based CIP cleaning and intelligent flow management support a continuous, non-stop production cycle.
• Stable and repeatable product quality — automated control of temperature, level, recipes and fermentation phases reduces deviations and operator errors.
• Scalable architecture — new tanks, lines or modules can be easily integrated into the existing SCADA structure.
• Process transparency and batch reporting — real-time access to all production parameters improves traceability and operational control.