Automation of a 50 m³/h water demineralization complex: Aprotec Engineering experience
Automation of a 50 m³/h water demineralization complex: Aprotec Engineering experience
Water treatment automation project with Siemens S7-1215 and SCADA Cascade. Modular system, CEB-washing, precise dosing of reagents
Russia
Branch:
Metallurgy
Year:
2025
About the project:
At Aprotec Engineering, we believe the best solutions emerge through collaboration. Our latest project — developing software for a fully automated demineralized water production system — was implemented in close partnership with a leading engineering company. Here's how we divided responsibilities and what results we achieved.
What has been done?
The client set an ambitious goal: to automate water treatment processes while maintaining the highest quality standards. Our engineering partner handled:
Complete DCS/SCADA system design
Hardware supply and installation
Full system integration
Aprotec Engineering focused on the critical component:
Custom control software development for the integrated system
Through clear task distribution, we created a perfectly synchronized system:
✅ Engineering Partner:
Designed the DCS/SCADA architecture
Provided equipment supply and installation
Integrated 12 process modules
✅ Aprotec Engineering:
Developed system control software
Implemented automatic monitoring and regulation algorithms
Created operator interfaces
6 Siemens S7-1215/S7-1214 PLCs with our control software
CASCADE SCADA system with intuitive interface
Precision chemical dosing algorithms for reagents
The partnership delivered outstanding performance metrics:
100% automation of water treatment processes
Flawless water quality meeting international standards
Reagent savings through smart dosing control
Scalable architecture for future upgrades
For clients:
End-to-end solutions from trusted automation partners
Clear division of engineering responsibilities
Reduced project coordination overhead
For engineering firms:
Reliable software development partner for industrial automation
Complete automation solutions under single responsibility
Deep expertise in industrial process automation
Flexible engagement models
Proven track record of integration solutions
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