Projects

2023

• ACS for a workshop for the production of dairy products of a wide range

  Automated control system for a workshop for the production of dairy products of a wide range | Turkmenistan

  Dairy

  Aproteс Engineering has developed PLC, HMI, SCADA software and commissioned an automated control system for a workshop for the production of dairy products of a wide range. Such as milk, kefir, yogurt, sour cream, cream, cottage cheese, mozzarella cheese and so on. A feature of this project is the programming and adjustment of the unit for normalizing milk in a stream with a capacity of 3 tons per hour.

  The control system is based on Siemens CPU315-2 PN/DP PLC, Siemens Siamatic TP 900 control panels, operator workstation.

  Interaction and exchange of signals is carried out with the equipment:

   

  dry milk dissolving unit

  (blender) (Inoxpa)

  separator (GEA)

  homogenizer 3000 l/h (HPM)

  homogenizer 500 l/h (HPM)

  freezer (Technogel)

  ice cream filler (Technogel)

  cup forming machine (Galdi)

  house packaging machine (Galdi)

  mozzarella molding machine (MilkyLab)

  mozzarella tray sealing machine (Henkovac)

  cottage cheese kneader

  packaging machine for packaging cottage cheese in foil (Fasa)

  ice water generator (FIC)

  ice water pumping station (KSB)

  steam boiler plant (ICI)

  pneumatic air compressor (Kaeser).

  
  A feature of this project is the implementation of the following technologies:

  Automatic in-line milk normalizer

  Thanks to the use of an automated control system with Aprotec Engineering software, we can manage and control all technological processes centrally from the operator's room, which in turn allows us to reduce the influence of the human factor on the process, stabilize quality, increase the speed and efficiency of the system as a whole.

  With a Siemens control system, you can prepare your plant for the future thanks to a system that can be expanded flexibly. All control elements and control panels are connected to the company network, which allows you to control the process from the office at any time.

2020

• Automated control system for whey processing line

  Automated control system for whey processing line | Belarus

  ​​The Aprotec engineering company, within the framework of this project, completed the software modification and commissioning of the following production site:
  1. Raw milk processing
  2. 3-circuit CIP station
  3. Crystallization of whey
  4. Pasteurization of whey
  5. Whey demineralization

2022

• Automation of the VIGAND-4000 vacuum evaporator for wort production

  Automation of the VIGAND-4000 vacuum evaporator for wort production

  Drinks

  Aprotec Engineering designed, supplied, developed software and commissioned the control system for the VIGAND-4000 vacuum evaporator and, together with our partners, launched the production of kvass wort.

   

  
  Wort is a grain concentrate for the production of kvass. It looks like a dark brown viscous liquid with a rich bread aroma.

  The device VVU VIGAND-4000 was completely restored and modernized by our partners. After a set of measures, the productivity of the line was increased by more than 15%.

   

  
  Our software solution is optimally prepared for ongoing development thanks to its modular configuration and allows for flexible line customization to the process.

   

  
  The control system is based on Siemens SIMATIC S7-300 CPU 315-2PN-DP controller, Siemens SIMATIC HMI MTP1200 touch panel.

  All technological processes (acceptance of raw materials, issuance of concentrated wort, CIP-washing of equipment) are carried out automatically according to a specific recipe. Our control system is fully software integrated with the automated plant control system built on the basis of ProLeIT.

   

  
  Use of a Siemens control of the latest generation prepare your plant for the future with a system that permits flexible expansion. All controls and operating panels are connected to the company network to supervise the process from the office at all times

2019

• Automated separator system

  Automated separator system

  Сепаратор

  Aprotec performed the design and delivery of an automated milk separator control system with software development and commissioning.

  The separator is controlled automatically according to a special algorithm based on a programmable logic controller with visualization on the operator's touch panel, where the status of all actuating elements and sensors is displayed, the ability to select operating modes, storage and archiving of information. This control system is integrated into the centralized management system of the enterprise.

  The signal exchange is organized by means of communication via the ProfiNET protocol.

  The control system is built on the basis of a Siemens controller, a Siemens touch panel.

  Taking into account the prospects for the development of the enterprise, the Aprotec control system allows you to modify and develop the automated control system without restrictions to the level of its integration into a single corporate management system for the entire enterprise.

• Modernization of line of forming, pressing, transportation of cottage cheese

  Modernization of line of forming, pressing, transportation of cottage cheese

  Pressing

  The Aprotec team completed the development of software and the launch of the line for molding, pressing, transporting Obram curds (Tetra Pack). The control system is based on the existing Siemens SIMATIC S7-300 CPU 315-2DP controller and the new Siemens TP1200 Comfort touch panel. For communication with the cottage cheese line, a Siemens communication processor was installed and data is transmitted using the ProfiNET protocol.

  After undergoing full maintenance, the line received an updated look with modern software that allows flexible adjustment of the line to the technological process.

  The Aprotec control system has remote access, which makes it possible to connect 24/7/365 technical specialists for prompt resolution of issues.

• Development and implementation of the fermenter control system

  Development and implementation of the fermenter control system

  Starter

  Our partners completed the delivery of the fermenter. The Aprotec team completed the development of the electrical project, PLC, HMI, SCADA system software and implemented it into the existing control system, which made it possible to maintain a centralized control architecture in the enterprise.

• Valve cluster

  Valve cluster

  Valve cluster

  As part of this project, the Aprotec team developed an automated control system for the valve cluster of the milk receiving department.

  The main task of the comb is the efficient distribution of product flows into the tank, from the tank, washing solutions. Our goal: to establish communication with all units of the process online, to ensure continuous operation of the line in automatic mode, to exclude the influence of the human factor.

  The valve distribution cluster is used to connect several departments: 3 milk receiving posts, milk pasteurizer, CIP washing station, mixture storage department. The signal exchange is organized by means of communication via ProfiNET.

  The control system is based on the Siemens SIMATIC S7-1500 CPU 1512SP-1PN controller, Siemens TP1200 Comfort touch panel.

  Taking into account the prospects for the development of the enterprise, the Aprotec control system allows you to modify and develop the automated control system without restrictions to the level of its integration into a single corporate management system for the entire enterprise.
  The Aprotec control system has remote access, which makes it possible to connect 24/7/365 technical specialists for prompt resolution of issues.

• Сontrol system dosing pumps for the preparation of lubricants line

  Сontrol system dosing pumps for the preparation of lubricants line

  Chemistry

  Together with our partners, the implementation of Grundfos dosing pumps was carried out. The Aprotec team completed the development of the electrical, software project. After completion of the installation work, commissioning work was carried out.

• The sizing preparation control system for the polyester yarn workshop (aerlicon GMBH, Germany)

  The sizing preparation control system for the polyester yarn workshop (aerlicon GMBH, Germany)

  Chemistry

  ​Aprotek has developed software and carried out commissioning work for the system for monitoring the preparation for calibration of the polyester yarn workshop.

• Automated CIP station

  Automated CIP station

  CIP

  As part of this project, the Aprotec team developed software for an automated four-loop CIP station.

  The CIP station is controlled automatically according to a special algorithm based on a programmable logic controller with visualization on the operator's touch panel, where the status of all actuators and sensors is displayed, the possibility of choosing washing routes, storing and archiving information. This control system is integrated into the enterprise's centralized management system built on the basis of ProLeIT software.

  The signal exchange is organized by means of communication via ProfiNET.

  The control system is built on the basis of a Siemens controller, a Siemens touch panel.

  Taking into account the prospects for the development of the enterprise, the Aprotec control system allows you to modify and develop the automated control system without restrictions to the level of its integration into a single corporate management system for the entire enterprise.
  The Aprotec control system has remote access, which makes it possible to connect 24/7/365 technical specialists for prompt resolution of issues.

• Automation sourdough production area

  Automation sourdough production area

  Sourdough

  As part of this project, the Aprotec team carried out the development of software for the automated separation of the fermentation.

  The line is controlled automatically according to a special algorithm based on a programmable logic controller with visualization on the operator's touch panel, where the status of all actuators and sensors is displayed. This control system is integrated into the centralized management system of the enterprise.

  The signal exchange takes place via communication via ProfiNET.

  The control system is built on the basis of a Siemens controller, a Siemens touch panel.

• Cheese production line modernization

  Cheese production line modernization

  Cheese

  The aim of this project at the customer was to increase the production capacity of the cheese production line. For the new equipment, the Aprotec team designed the control system, delivered it and launched it. As a result, the new equipment has been fully integrated into the existing enterprise system, which allows the client to work efficiently and not be distracted by additional intermediate operations.

• Automation cheese production line in Uzbekistan

  Automation cheese production line in Uzbekistan

  Cheese

  Aprotec Engineering carried out the development of PLC, HMI, SCADA software, electrical installation and commissioning of an automated cheese production line.

   

  
  The control system is based on Siemens S7-1500 PLC, Siemens Siamatic KTP 1200 control panels, operator workstation.

   

  
  By using the latest generation of Siemens control systems, you can prepare your plant for the future thanks to a system that can be expanded flexibly. All control elements and control panels are connected to the company network, which allows you to control the process from the office at any time.

• Automated cheese production line, Altai Territory

  Automated cheese production line, Altai Territory

  Cheese

  Aprotec Engineering carried out the development of PLC, HMI, SCADA software, electrical installation and commissioning of an automated cheese production line.

   

  
  The control system is based on Siemens S7-1500 PLC, Siemens Siamatic TP 1200 control panels, two redundant servers and two operator client stations.

   

  
  Interaction and exchange of signals is carried out with the equipment:

  GEA Westfalia (separator, bactofuge),
  KALT (press).

   

  
  A feature of this project is the implementation of the following technologies:

  Application of the whey heat recovery system for reuse.

   

  
  By using the latest generation of Siemens control systems, you can prepare your plant for the future thanks to a system that can be expanded flexibly. All control elements and control panels are connected to the company network, which allows you to control the process from the office at any time.

• Modernization of the line for the production of cheese up to 500 tons of milk per day

  Modernization of the line for the production of cheese up to 500 tons of milk per day

  Cheese

  In this project, the production capacity of the cheese production line was increased. As a result of the modernization, the processing capacity increased to 500 tons of milk per day.

  
  Aprotec Engineering carried out the supply, development of PLC, HMI, SCADA software, electrical installation and commissioning of an automated cheese production line.

  
  The control system is built on the basis of Siemens S7-1500 PLC, Siemens Siamatic control panels, client-server architecture of the SCADA system.

  
  Interaction and exchange of signals is carried out with the equipment:

  GEA Westfalia (separator, normalizer, whey separators),
  KALT (press).

   

  
  A feature of this project is the implementation of the following technologies:

  Mutually redundant washing circuits.

  Use of buffer tanks for solution circulation and disinfection on the washing circuits.

  Application of a system for using the secondary heat of whey to reuse it on a milk pasteurizer.

  Using the piging system to transport cream to the whole milk plant.

  Fully automated starter department.

  Ejection of all products (terminated milk, normalized mixtures, cream, whey, reverse) by conductivity sensors.

   

  
  By using the latest generation of Siemens control systems, you can prepare your plant for the future thanks to a system that can be expanded flexibly. All control elements and control panels are connected to the company network, which allows you to control the process from the office at any time.

2018

• Modernization сottage cheese production line

  Modernization сottage cheese production line

  Cottage cheese

  The object of automation is the obram (Tetra Pack) cottage cheese production line, which was in use with its subsequent modernization. The productivity of the line is 14 tons/day.

  The Aprotec team completed the development of a new automated control system (ACS). The ACS is based on the Siemens SIMATIC S7-300 CPU 315-2PN/DP controller. The line is controlled by 4 Siemens TP1200 Comfort touch panels, WinCC SCADA system, reporting system.

  With the help of communication via ProfiNET and Profibus DP, the line was integrated with adjacent pieces of equipment: CIP washing, pasteurizer, curd molding and pressing system.

  Taking into account the prospects for the development of the enterprise, the Aprotec control system allows you to modify and develop the automated control system without restrictions to the level of its integration into a single corporate management system for the entire enterprise.
  The Aprotec control system has remote access, which makes it possible to connect 24/7/365 technical specialists for prompt resolution of issues.

• Automation сottage cheese production line

  Automation сottage cheese production line

  Cottage cheese

  Our client has introduced a new line for the production of cottage cheese.

  
  The Aprotec team completed the development of PLC, HMI, SCADA software with further commissioning of process equipment.

• Integration of bactofuga into the existing Control System of the hardware workshop

  Integration of bactofuga into the existing Control System of the hardware workshop

  Separator

  Our client had the task of integrating a new bactofuge with the central automated control system of the enterprise. The Aprotec team has completed the complete integration of the bactofuge into a single system. The result of the work is that the management of the entire technological process of cheese production is carried out centrally from one control room.

• Integration of an ILPRA packaging machine into the existing control systems

  Integration of an ILPRA packaging machine into the existing control systems

  Packaging

  The Aprotec team completed the integration of the ILPRA packaging machine into the existing automated control system of the cottage cheese production line. As a result of the work performed, we received a centralized architecture of the control system.

2017

• Automated station for packing cheese

  Automated station for packing cheese

  Packaging

  For a cheese line with a capacity of 20 tons / day, our partners delivered a station for packaging cheese. As part of this project, the Aprotec team developed an automated control system (ACS) based on a Siemens S7-1200 controller and a Siemens SIMATIC HMI KTP700 touch panel. The station is integrated with the cheese production line via ProfiNET, which allows it to work in full coordination with the transport system for unloading cheese from the curing department.

• Development and implementation of SCADA for nano filtration unit and reverse osmosis unit

  Development and implementation of SCADA for nano filtration unit and reverse osmosis unit

  Nano filtration

  Our partners completed the delivery of the nanofiltration and reverse osmosis unit. The Aprotek team completed the development of the SCADA system and implemented it into the existing control system, which made it possible to maintain a centralized control architecture in the enterprise.